The cleanest, cheapest, and fastest way to get reliable power is improving energy efficiency. The total electricity consumed by motors is 46% approximately and 69% of the energy consumed in the industrial sector.
One of the main issues facing several industries is energy consumption. The poor design and improper use of the electricity is still the main concern which needs to look. Poor design and improper use are the prominent reasons for the high electric bills, and struggles to meet excessive demand of power.
Most motors run at speed 50% to 100% of rated loads while the maximum efficiency is 75% of rated load, this starts decreasing with certain ages. An electric motor efficiency tends to decrease automatically after 50% load.
Four Causes which Affect the Efficiency of Motors:
Poor power quality has a direct correlation with the performance of motor: Power quality issues such as transient, unbalance, sags, swells, and harmonics can cause critical damage and sometimes malfunction.
The impact of torque on efficiency and overall performance: when a motor developed a rotational force to drive a mechanical load at the rated speed of the rotating shaft. The electric motor runs at torque-speed at rated frequency ensures reliable operation. Measuring torque gives a direct insight into the condition of the electric motor.
The electric motor running data and its performance expectation: Operating motor at mechanical overload create stress to motor components including coupling, bearing and insulation reduce efficiency and lead to malfunction or premature fail.
Bottom line direct effect of motor efficiency: Collecting baseline data is the first step of predictive and preventive maintenance.
75% cases of motor failures in industries result 1-6 days of plant downtime a year. Out of 75% cases of motor failures, 90% of the 50hp motor failure occurred in less than a month warning while 36% motor failures within a day warning.
To avoiding motor failure and malfunction problems performing assessment, analysis, inspection, or audit at regular intervals can help you to mitigate all the problems related to the electrical motor and improve motor efficiency as well as reliability.
Increasing Motor Efficiency Stats:
Improve the efficiency of an induction motor by reducing loss of 68% in 53 years period (1960 to 2013).
Figure: Increase efficiency by reducing the losses in electrical induction motor over the year statistics.
Energy efficiency improvements of induction motor over the years (data of 45 kW, 4p design motor).
Care Labs provide audit service electrical motor efficiency and reliability for many commercial facilities and industries. We inspect and detect the cause of issues and assist you in mitigating losses and improve motor efficiency.
Care Labs ensures each component criteria complying with Australian Standards AS 60034 and free from all disturbance.
Several industrialists from Australia prefers Care Labs services from the last few years. Generally, most industrialists want the quick solution of their problems. Poor motor efficiency is one of the common issues which we found in the industrial sector.
Having skilled and experienced technicians, our motive is to provide quality services to our clients.
Benefits of Availing Service from Care Labs:
- Always takes responsibility for our work.
- Provide the best customer service.
- The quick response to your chats.
- Having a qualified and trustworthy electrician makes our team up to mark.
- Aware of Australian Standards.
- Book an appointment according to your schedule.
- Provide you a digital report for your satisfaction, mentioning every detail.
Steps Taken to Electrical Motor Efficiency Audits:
- Before audit start, we collect all the documents related to site for study purpose.
- Create a one-line diagram and inspection checklist for better standing.
- Proceed audit with electrical motor inspection checklist.
- After maintaining checklist, technicians perform electrical motor testing and inspection.
- Collect electric motor inspection results.
- Make sure there is no issues of load flow and power quality.
- If any issues found our technician ensure that it should be mitigated.
- Verify your motor efficiency compliance with national standards.
- Issue you a digital format report and recommend you safe work suggestions.
Standards:
The technical IEC 60034 series: a guide on cage induction machinery.
AS 1359.102.2 Rotating electrical machines, a guide to determine- efficiency and losses of electrical machinery with tests- method to determine losses by calorimetric methods.
AS 60034 Rotating electric machinery.
Regulatory framework of electric motor efficiency:
The Greenhouse and Energy Minimum Standards (GEMS) Acts 2012, regulates the energy efficiency of products and devices, including motor efficiency, which is regulated under Australia in 2019.
IEC 60034 is the test standard for electric motors’ energy efficiency.
Care Labs performs an motor acceleration analysis service to ensure the motor operates well with high-rated load conditions and improves productivity (by mitigating the losses). Reducing loss also improves motor reliability.
Care Labs offer motor start analysis services in all the major cities of Queensland, New South Wales, South Australia, Victoria, Tasmania, and Western Australia.
Contact Care Labs to know more about commercial electrical motor efficiency audit service and get a quote.
