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IEEE 1584 · Engineering

Harmonic Study & Analysis - Carelabs Saudi Arabia

Carelabs delivers harmonic study and analysis for industrial and commercial facilities across Saudi Arabia, measuring total harmonic distortion with a harmonics analyser and modelling system impedance versus frequency to identify resonance risk. Where levels exceed applicable limits, we recommend mitigation — harmonic filters, relocated power-factor correction capacitance, or higher-pulse-number rectifiers — and verify compliance with SBC 401.

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Heavy process loads and a stiff supply

Rectifiers, electrolysis plant and large induction heating draw current in pulses at a scale that dominates everything else on the busbar. The assessment has to be built around them rather than around general distortion.

What We Deliver

The dominant load characterised

Where one process load produces most of the distortion, the study concentrates on characterising it precisely: its spectrum, its duty cycle and how its emission varies with process load rather than treating it as a constant.

WHY IT MATTERS

One load setting the terms for the site

Where a single process load produces most of the harmonic current, site-wide averages describe nothing useful. The assessment either characterises that load properly or it produces a number with no actionable content.

  • Measurement synchronised with process operation, since emission from a rectifier load varies with its duty and a random window may miss the worst case.
  • Current distortion referenced to demand at the connection point, because a strong supply can hide a large emission behind low voltage distortion.
  • Ambient conditions considered for any mitigation equipment, as filters and reactors carry continuous current and generate heat in an already hot environment.
  • Transformer thermal position assessed, since harmonic loading from a dominant process load consumes capacity across the whole installation.
  • Resonance checked before any capacitive equipment is recommended, because adding capacitance near a large harmonic source is how amplification begins.
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DELIVERABLES

What you receive

Issued against SBC 401 and SASO IEC 60364, with the applicable emission limits and measurement basis stated.

  1. 1Measured spectrum of the dominant process load across its operating duty
  2. 2Current distortion at the connection point referenced to demand
  3. 3Frequency scan identifying resonance and the margin to each point
  4. 4Comparison of design-side options including phase-shift arrangements against added filtering
  5. 5Filter duty specification based on measured current and duty cycle rather than nominal values
Reach Out

How the study runs

01

Understand the process

We establish how the dominant load operates: its duty cycle, how emission varies with process demand, and when the worst case occurs.

02

Measure in step with it

Recording is aligned with process operation so the measured spectrum reflects the real worst case rather than a convenient sample.

03

Establish the connection position

Current distortion is assessed against demand at the point of connection, which is where emission limits actually apply.

04

Model and scan

The network is built in ETAP and a frequency scan locates resonance, which determines what mitigation is safe near a large harmonic source.

05

Compare design and filtering

Phase-shifting arrangements and added filtering are compared on the measured spectrum, since design-side cancellation is often more robust.

06

Specify for the duty

Any recommended equipment is sized against measured current and duty cycle, with ambient conditions taken into account explicitly.

Frequently asked questions

Not necessarily. Voltage distortion depends on your emission and the network's strength, so a stiff supply can absorb a large harmonic current while showing little voltage distortion. Emission limits are assessed on current referenced to demand at the connection point, which can be breached while voltage distortion looks entirely comfortable.
Frequently, where the installation is being designed or a major replacement is planned. Phase-shifting cancels specific orders inherently rather than removing them afterwards, and there is no filter to maintain or fail. Where the rectifier is already installed, filtering is usually the practical option.
They have to be specified for it. A filter on a heavy process load carries substantial current continuously and generates its own heat, so ambient conditions affect both its rating and its life. Sizing from nominal figures rather than measured duty is a common reason filter installations underperform or fail early.
By measuring at the connection point and at individual feeders. The feeder measurements attribute emission to specific loads, and comparing the connection point against those identifies whether distortion is arriving from the network as well. Both matter, and they call for entirely different responses.

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