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How Can the Quality and Dependability of Commercial Motors Be Evaluated?

The cleanest, most affordable, and quickest approach to deliver dependable electricity is to increase energy efficiency. Motors use around 46% of all electricity and 69% of all energy used in the industrial sector. Energy use is one of the biggest problems that many organizations must deal with. The biggest problem that must be solved is the inefficient architecture and power consumption. The main causes of high energy costs and challenges in supplying the rising demand for power are poor design and inefficient use. Most motors operate between 50% and 100% of their rated load, but around 75% of that load, they are most effective. As the motor ages, its efficiency starts to decline. An electric motor’s efficiency starts to decline automatically at 50% load.

A motor’s efficiency is influenced by four factors:

  • A motor’s performance is directly impacted by the quality of the power being used to run it. Transients, imbalances, sags, swells, and harmonics may all seriously hurt a motor or even stop it from working completely.
  • When a motor produces rotational force to propel a mechanical load at the rated speed of the spinning shaft, torque is produced. The running of the electric motor at the appropriate frequency and torque speed ensures its dependability. An electric motor’s performance may be assessed by measuring torque.
  • This section explains the workings of an electric motor and what to anticipate from it. A motor’s connections, bearings, and insulation are stressed when it is mechanically overworked. This has an impact on the motor’s performance and might cause it to stop working or die earlier than expected.
  • In conclusion, a motor’s effectiveness directly affects the bottom line. The gathering of baseline data is the first step in predictive and preventive maintenance.

Each year, 1-6 days of plant downtime are the consequence of 75% of industrial motor breakdowns. 36% of motor failures occur within a day and 90% happen within a month of a warning. To prevent motor failure and operational issues You can prevent issues and enhance your electric motors’ dependability and performance by routinely evaluating, analysing, inspecting, and auditing them. 

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Statistics on Motor Performance:

Over a 53-year period, raise an induction motor’s efficiency by 68 percent. (1960 to 2013). Electric induction motors’ efficiency will increase over the course of a year as losses decrease. An induction motor’s energy use has decreased with time (data of 45 kW, 4p design motor). CareLabs test electric motor reliability and efficiency in a variety of commercial and industrial situations. We examine and pinpoint the issue so you can stop losing money and increase motor effectiveness. Our aim as informed and professional technicians is to provide our customers with outstanding service.

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Several Advantages Come from Using CareLabs' Services:

  • Is always held accountable for what we do.
  • Service your customers with excellence.
  • Be as prompt as you can while responding to chats.
  • Our team is strengthened by having an experienced and dependable electrician.
  • knowledge of Korean Standards.
  • Choose a time that works for you.
  • Give you a thorough digital report to make sure you are satisfied.
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Techniques for Measuring the Performance of Electric Motors:

  • We gather and review all site-related paperwork prior to the audit.
  • To advance your position, make a one-line schematic and an inspection list.
  • Utilize the inspection checklist for electrical motors to continue the audit.
  • After completing the check list, the experts evaluate and inspect the electrical motor.
  • Obtain the electric motor inspection findings.
  • Check for any issues with the load flow and the quality of the electricity.
  • If issues do develop, our expert will see to it that they are fixed.
  • Check to see whether your motor satisfies national performance requirements.
  • Send a digital report with advice on safety.

To ensure that the motor performs optimally under high-load situations and that productivity is increased, CareLabs conducts motor acceleration tests (by mitigating the losses). Eliminating losses also increases the reliability of motors. We provide motor start analysis services in Seoul, Busan, Incheon, Daegu and Gwangju, among other important cities. For a price and to audit the effectiveness of commercial electric motors, get in touch with CareLabs. 

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