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Motor Start Analysis

Businesses all throughout Malaysia may take use of CareLabs’ specialist Motor start study and analysis service. Our motor starts analysis service’s main objective is to assess the unusual effects of starting a big motor. When turning on an electric motor, it is important to consider a number of aspects, such as successful line voltage connection, nuisance tripping, high nominal currents, and flickering or dimming of the light, all of which are signs that the power system is not operating effectively.

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To gather data on the most recent and previous motor installations, CareLabs will send knowledgeable specialists to your site. Calculations are then done to estimate future impacts, and ways to reduce the effects are suggested, utilizing the information gained and input from the manufacturer. 

Motor starting methods may be examined using static and dynamic simulation methods. Our main area of interest is dynamic motor starting research that simulates motor starting scenarios like: 

  • To find the load flow solution, the observed starting impedance of the electric motor is modelled.
  • Short-circuit method calculations are used for pre-fault short circuit situations, and voltage drop calculations are used for motor starting currents.
  • A typical transient stability approach may be used to determine the impact of motor starting if an accurate dynamic model of the electric motor circuit and load-torque characteristics is available.
  • Transient stability simulations can be used when there is a lack of comprehensive dynamic model data for the electric motor.
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Malaysia Requires Motor Start Analysis

Both the size of electric motors and their use in modern industrial systems have increased dramatically. Electric motors, locally connected loads, and electrically remote buses can all be disturbed by starting large line-connected motors. When starting an electric motor, the terminal voltage must be at least 80% of the rated voltage. The voltage difference impacts the motor load torque because the square of the motor terminal voltage is directly proportional to the torque. Machines already in motion can reach braking torque and slow down or stop if the voltage drop is significant. Voltage drops affect lighting loads, sensitive control systems, and electrical equipment, among other things. A high starting current also reduces the terminal voltage, increasing the power consumption of any system supplying a running load. Low voltage defective relays have also been found. 

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When Does Motor Start Analysis Making Sense?
  • Before or during the purchase of a large engine.
  • The power transformer trips when the generator is not available, and the motor rating exceeds 30% of the base KVA rating.
  • If the alternator is the sole power source for the system and the engine rating exceeds 10% to 15% of the alternator’s KVA rating, the alternator should be replaced.
  • When many engines start at the same time during an industrial process, it may be necessary to investigate engine starting.
  • Smaller power systems often have limited capacity, and voltage drop issues make starting large motors more difficult. Considering the engine approach helps us understand the performance of small systems with generators.
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Benefits of Engine Motor Analysis

Engine rotation investigation Using a motor or rotary technique with favorable torque-speed characteristics is beneficial. Any unexpected loads should be accelerated under close supervision to avoid exceeding the device’s allowable torque limit. Engine starting studies can be used at any time to analyze motor shaft operation. Therefore, it helps to determine the allowable torque stresses for the machine. The machine voltage and the starting and acceleration of the electric motor are determined by motor starting experiments.

To further evaluate your electric motor, CareLabs offers an Engine Start-up Survey conducted by trained professionals. We provide motor starter scans in all major Malaysian cities including Kuala Lumpur, Seberang Perai, Petaling Jaya, and Johor Bahru. You can sign up for an engine starter course now or contact us for pricing.