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Electrical Engineering

Energy Conservation by Auditing Power Quality - Carelabs

By Carelabs Engineering Team
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Prior to the execution of this solution, a well-known fertilizer company experienced a number of unanticipated outages caused by disruptions in the supplying utility. The power management control system at the facility had degraded and no longer provided appropriate visibility and control of the interconnection tie to the Grid.

Carelabs was contracted to undertake power system studies in order to assess the unplanned outages, operational inefficiencies, and make recommendations to improve system performance.

The scope also includes the replacement of Bay Control Units (BCU) and Human–Machine Interface (HMI) / Supervisory Control and Data Acquisition (SCADA) systems. Carelabs also assisted the firm in resolving the frequent failure of previously implemented EMS/SCADA, automating their operations, and reducing load shedding.

Carelabs and the fertilizer firm collaborated to equip the facility with an integrated power management solution based on a novel model-based approach:

The power quality audit has been beneficial to the firm in terms of operations and validation of their plant’s power system.

Over $41,000 in monthly savings on synchronization operations.

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